$Lime Refractories - Resco Products$

Lime

Resco Products is a leading manufacturer of refractory products for the lime industry. Resco understands the challenges faced with extreme temperatures, heavy loads, and expansion of refractory lining. Resco's technical, Research, and Development teams work together to understand your business. Evaluating past procedures and products to assist in determining the best solution for your operation.

A lime kiln produces quicklime when limestone is calcinated. To achieve this the rotary kiln must reach a temperature upwards of 1000°C. Refractory bricks are designed to reduce thermal loss and the consumption of energy. Kiln lining refractories improve insulation, reduces maintenance costs, improve safety while keeping downtime to a minimum.

Resco Products evaluates your procedures, conditions, along with your goals to assess the best refractories for your lime application. Our representatives will assist throughout the entire process; a collection of information, design & schematics, installation, and post mortem reporting.

RELATED PRODUCTS

Alumina Brick

Alumex P-7

ALUMEX® P-7 is phosphate-bonded with high strength and load-bearing ability, low porosity and modulus of elasticity, and excellent resistance to abrasion, erosion and mechanical abuse. Its physical characteristics are considered second to none in the realm of “70%-alumina” brick.

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Alumina Brick

Alumex P-8

ALUMEX® P-8 is more refractory than the ALUMEX® P-7 quality, and possesses exceptional strength. It has excellent resistance to thermal spalling and is recommended for applications where very dense brick with low porosity are required and where operating temperatures are more severe.

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Alumina Brick

Alumex P-85-HS

ALUMEX® P-85 HS exhibits a combination of very high strengths, high abrasion resistance, and excellent thermal shock resistance. Its high purity composition yields a refractory product that can withstand severe alkali attack.

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Conventional Castable

EZ Cubed 2700

EZ CUBED® 2700 is a conventional cement-bonded, fireclay-based, 42% Alumina castable that can be installed by vibration cast , pumpcasting, self-leveling, or shotcreting methods.

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EZ CUBED® 2700 is a conventional cement-bonded, fireclay-based, 42% Alumina castable that can be installed by vibration cast , pumpcasting, self-leveling, or shotcreting methods.

Conventional Castable

EZ Cubed 2800

EZ CUBED® 2800 is a cement-bonded, fireclay-based, 45% Alumina castable that can be installed by vibration cast , pumpcasting, self-leveling, or shotcreting methods.

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EZ CUBED® 2800 is a cement-bonded, fireclay-based, 45% Alumina castable that can be installed by vibration cast , pumpcasting, self-leveling, or shotcreting methods.

Low Cement Castable

EZ Cubed 60 LQY

An alkali-resistant 60% alumina castable that can be installed using vibration casting, pumping, or wet shotcreting methods. This product has been formulated to be resistant to alkali attack.

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An alkali-resistant 60% alumina castable that can be installed using vibration casting, pumping, or wet shotcreting methods. This product has been formulated to be resistant to alkali attack.

Low Cement Castable

EZ Cubed AZS

A low cement castable, that contains an alumina-zirconia-silica (AZS) aggregate, that can be vibration cast, pumped, and shotcreted. This product was formulated specifically for cement preheater tower applications that require an abrasion-resistant monolithic refractory that resists dust build up.

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Chemically Bonded Castables

EZ EST 60PC

EZ EST 60PC is a cement-free, 60% alumina castable that can be installed by casting, pumping, or shotcreting methods. This product requires an additional liquid binder, called EZ ADD binder, for mixing and installation

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Chemically Bonded Castables

EZ EST 60Z PC

EZ EST 60Z PC is a colloidal silica-bonded, 60% alumina castable containing zircon that can be vibration cast, pumped, or shotcreted. This castable requires an additional liquid binder (EZ ADD binder) for mixing and installation. Water is NOT added for installation.

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Low Cement Castable

Kricon 32-70

KRICON® 32-70 is a 77% alumina, low iron castable with a 3200°F temperature limit. It offers improved slag resistance and positive reheat expansion at steel making temperatures to insure tight, crack-free linings in cast ladles and tundishes.

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Insulating Firebrick

LW 20

2000ºF insulating fire brick

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2000ºF insulating fire brick

Insulating Firebrick

LW-23

2300ºF insulating fire brick

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2300ºF insulating fire brick

Pre-Cast Shapes

Mighty Fibre M-HCA

MIGHTY FIBRE M is a precast shape made with a castable-bonded, metallic fiber composite for added strength and spalling resistance. MIGHTY FIBRE M precast shapes can be used in applications where mechanical abuse and thermal cycling are normal operating conditions.

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Alumina Brick

Patriot

Burned fire clay brick

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Burned fire clay brick

Alumina Brick

Patriot HF

High fired, super duty, carbon monoxide resistant brick

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High fired, super duty, carbon monoxide resistant brick

Insulating Castable

QuikLite 3-35P

QUIKLITE 3-35P is a very lightweight 2000°F castable This product can be installed by casting or conventional gunning methods. QUIKLITE 3-35P features a low installed density and low thermal conductivity. After the initial set, QUIKLITE 3-35P can be initially heated without using the traditional ramp-and-hold heatup schedule

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Insulating Castable

QuikLite 3-35PC

QUIKLITE 3-35PC is a very lightweight 2000°F castable This product can be installed by casting or conventional gunning methods. QUIKLITE 3-35PC features a low installed density and low thermal conductivity. After the initial set, QUIKLITE 3-35PC can be initially heated without using the traditional ramp-and-hold heatup schedule.

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Insulating Castable

QuikLite 3A-DS

QUIKLITE 3A-DS is a dust suppressed, lightweight castable formulated for use in reducing atmospheres. This product can be installed by casting or conventional gunning methods. QUIKLITE 3A-DS features a reduced dust level and low iron oxide content. After the initial set, QUIKLITE 3A-DS can be initially heated without using the traditional ramp-and-hold heatup schedule.

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Low Cement Castable

Quikturn 30 SCPC

QUIKTURN 30 SCPC is a low cement, high alumina castable containing 35% silicon carbide that can be installed by vibration cast, pumping, and shotcreting methods. This castable was formulated for dust prone, cement preheater applications in the cement industry. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schedule. Refer to the recommended QUIKTURN heatup schedule for the initial heatup.

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Low Cement Castable

Quikturn 32-70

QUIKTURN 32-70 is a low cement, 70% alumina castable that can be installed by vibration cast methods only. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schedule. Refer to the recommended QUIKTURN heatup schedule for the initial heatup.

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Low Cement Castable

Quikturn 32-70PC

QUIKTURN 32-70 PC is a low cement, 70% alumina castable that can be installed by vibration cast, pumping, and shotcreting methods. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schedule. Refer to the recommended QUIKTURN heatup schedule for the initial heatup.

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Ultra Low Cement

Quikturn 60 Z PC

QUIKTURN 60Z PC is an ultra low cement 55% alumina castable with a zircon addition, that features excellent strengths, alkali resistance, abrasion resistance. The zircon addition increases resistance to cement dust buildup.

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Low Cement Castable

Quikturn 60 ZG

QUIKTURN 60 ZG is a mullite-based, low cement, 60% alumina, low cement gun mix containing a zircon addition for improved buildup resistance in the cyclone and precalciner in the Portland cement industry. This product is installed by conventional dry gunning methods. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schedule. Refer to the recommended QUIKTURN heatup schedule for the initial heatup.

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Low Cement Castable

Quikturn 60PC

QUIKTURN 60PC is a mullite-based, low cement, 60% alumina castable that can be installed by vibration cast, pumping, and shotcreting methods. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schedule. Refer to the recommended QUIKTURN heatup schedule for the initial heatup.

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Low Cement Castable

Quikturn AZS G

QUIKTURN AZS G is a low cement gun mix that contains a AZS-based (alumina-zirconia-silica) aggregate. This unique gun mix was formulated for cement preheater towers that require an abrasion-resistant gun mix that can resist dust buildup. After the final set, this unique gun mix can be heated without the traditional ramp-and-hold heating schedule.

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Low Cement Castable

Quikturn AZS PC

QUIKTURN AZS PC is a low cement, QUIKTURN castable that contains an alumina-zirconia-silica (AZS) aggregate and can be installed by vibration cast, pumping, and shotcreting methods. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schedule. Refer to the recommended QUIKTURN heatup schedule for the initial heatup. This product was formulated, specifically, for cement preheater tower applications that require an abrasion-resistant monolithic refractory that resists dust buildup.

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Low Cement Castable

Quikturn AZS PC H

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Alumina Brick

Rescal 70D

High alumina brick

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High alumina brick

Chemically Bonded Castables

Rescobond 3000

RESCOBOND 3000 is a chemically-bonded, air-setting, single component refractory castable. This product bonds to existing refractory and can be used in a variety of different applications including patching. To use, mix RESCOBOND 3000 with water and cast. It develops a quick set and can be heated shortly after installation.

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Chemically Bonded Castables

Rescobond 3000 (UK)

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Chemically Bonded Castables

Rescobond 3000G

RESCOBOND 3000G is a chemically-bonded, air-setting, single component gunning mix. This product can be installed by conventional gunning and handpacking methods and bonds to existing refractory. When gunning, predampening is NOT suggested for this gun mix. This product develops a quick set and can be heated shortly after installation. RESCOBOND 3000G should NOT be installed by vibration casting methods.

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Chemically Bonded Castables

Rescobond 3000G (UK)

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Conventional Castable

Rescocast 15

RESCOCAST 15 is a hydraulic-setting, general duty castable with moderate resistance to abrasion and thermal shock. It is used in applications where high strength, moderate erosion resistance, and medium insulation values are required. Its ease of application by troweling, casting, or guniting makes it a material that can be easily installed.

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Conventional Castable

Rescocast 15GM

RESCOCAST 15GM is a 2600°F general duty castable that can be installed by vibration casting methods. It is designed for refractory use in powerplant ash-hopper applications as well as other applications where high strength, moderate abrasion resistance, and medium insulating values are required. RESCOCAST 15GM is also an excellent gunning product that can be troweled too.

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Insulating Castable

Rescocast 3

RESCOCAST 3 is a high performance insulating castable designed for a variety of applications. Its density is approximately 60 lb/ft3 and offers superior strength characteristics, as well as a high strength-to-insulation ratio. This material can be used as an original lining material or as a replacement for refractory ceramic fiber. RESCOCAST 3 can be installed by either gunning or casting methods. For pumpcasting or shotcreting applications, RESCOCAST 3 PC is recommended.

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Insulating Castable

Rescocast 3 (UK)

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Insulating Castable

Rescocast 3-20R

RESCOCAST 3-20R is a lightweight insulating material designed to replace insulating block. Its low density results in very low “K” factors for super insulation. It can be used as a back up material in bi-wall linings or as a single component lining where the temperatures are not to exceed 2000°F.

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Insulating Castable

Rescocast 3-35

RESCOCAST 3-35 is an insulating castable with an operating temperature up to 2000°F, with a good strength to density ratio. It has been used as an insulating material in bi-wall linings and also as a single component lining where erosive conditions are not too severe. Unlike loose fill or insulating block, RESCOCAST 3-35 will not settle or disintegrate under adverse conditions.

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Insulating Castable

Rescocast 3-35P

RESCOCAST 3-35P is an insulating castable with an operating temperature up to 2000°F, with a good strength to density ratio. It has been used as an insulating material in bi-wall linings and also as a single component lining where erosive conditions are not too severe. Unlike loose fill or insulating block, RESCOCAST 3-35P will not settle or disintegrate under adverse conditions.

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Insulating Castable

Rescocast 3-35PC

RESCOCAST 3-35PC is an insulating castable with an operating temperature up to 2000°F, and a good strength to density ratio. It can be used as an insulating material in bi-wall linings and also as a single component lining, where erosive conditions are not too severe. Unlike loose fill or soft insulating block, RESCOCAST 3-35PC will not settle or disintegrate under adverse conditions

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Insulating Castable

Rescocast 3A

RESCOCAST 3A is a lightweight, low iron, insulating castable which has a service limit temperature of 2500°F. It is used primarily where reducing atmospheres may be present. RESCOCAST 3A can be installed by either gunning or casting methods.

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Insulating Castable

Rescocast 3A (UK)

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Magnesia Brick

Rescomag 85

RESCOMAG 85 is a burned magnesite-spinel kiln liner made of high purity, raw materials and a high content of synthetic spinel grain. RESCOMAG 85 exhibits exceptionally good thermal shock and spall resistance and volume stability at high temperatures. RESCOMAG 85 is an ideal liner for the upper and lower transition zones of rotary cement kilns

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Magnesia Brick

Rescomag 85-C

RESCOMAG 85-C is a burned magnesite-spinel kiln liner made of high purity, raw materials and a high content of spinel grain. RESCOMAG 85-C exhibits exceptionally good thermal shock, thermal conductivity and mechanical resistance. RESCOMAG 85-C is an ideal liner for the upper and lower transition zones of rotary cement kilns.

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Low Cement Castable

R-Max AZS PC QT

R-Max AZS PC QT is a zircon-containing high performance castable designed to provide maximum abrasion resistance and excellent strengths. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schdule. R-Max AZS PC QT can be installed by vibration casting methods, to maximize properties, or by pumpcasting methods. This product has been enhanced with a ZIRCON addition.

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Low Cement Castable

R-Max C

R-MAX C is a Abrasion-Resistant, Low Cement 70% Alumina Castable. This castable should be installed by vibration casting only; specifically form vibration.

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R-MAX C is a Abrasion-Resistant, Low Cement 70% Alumina Castable. This castable should be installed by vibration casting only; specifically form vibration.

Low Cement Castable

R-Max C (ESC)

R-MAX C is a Abrasion-Resistant, Low Cement 70% Alumina Castable. This castable should be installed by vibration casting only; specifically form vibration.

PDS SDS

R-MAX C is a Abrasion-Resistant, Low Cement 70% Alumina Castable. This castable should be installed by vibration casting only; specifically form vibration.

Low Cement Castable

R-Max CZ

R-MAX C with Zircon is a high performance castable designed to provide maximum abrasion resistance and excellent strengths throughout all operating temperatures. R-MAX C can be installed by vibration casting methods, to maximize properties, or by pumpcasting methods. This product has been enhanced with a Zircon addition. The following data are based on vibration cast samples.

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Low Cement Castable

R-Max G

R-MAX G is a 3200°F high performance gunning mix designed to provide maximum abrasion resistance and excellent strengths throughout all operating temperatures. R-Max G should be installed using conventional gunning methods.

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Low Cement Castable

R-Max G (ESC)

R-MAX G is a 3200 °F high performance gunning mix designed to provide maximum abrasion resistance and excellent strengths throughout all operating temperatures. RMax G should be installed using conventional gunning methods. The data shown are average test results following the guidelines set forth in ASTM C-903; “Preparing Refractory Concrete Specimens by Cold Gunning”.

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Low Cement Castable

R-Max G (UK)

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Low Cement Castable

R-Max G QT

R-MAX G QT is a high performance gunning mix designed to provide high abrasion resistance and excellent strengths. R-Max G QT should be installed using conventional gunning methods. After the final set, this unique gun mix can be heated without the traditional controlled heating schedule. Ideal applications for this product include areas of severe abrasion, where refractory heatup is difficult to control or a shorter heatup schedule is desired.

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Low Cement Castable

R-Max PC

R-MAX PC is a Pumpable, Abrasion-Resistant, 70% Alumina Castable. This castable can be installed by vibration casting, pumping, or shotcreting methods

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R-MAX PC is a Pumpable, Abrasion-Resistant, 70% Alumina Castable. This castable can be installed by vibration casting, pumping, or shotcreting methods

Low Cement Castable

R-Max PC QT

R-MAX PC QT is a Pumpable, Abrasion-Resistant, 80% Alumina Castable. This castable can be installed by vibration casting and pumping methods. Ideal applications for this castable are severe abrasion areas where refractory heatup is difficult to control.

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Low Cement Castable

R-Max PC QT (UK)

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Low Cement Castable

R-Max Z PC QT

R-MAX Z PC QT is a zircon-containing high performance castable designed to provide maximum abrasion resistance and excellent strengths. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schdule. R-MAX Z PC QT can be installed by vibration casting methods, to maximize properties, or by pumpcasting methods. This product has been enhanced with a ZIRCON addition.

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Alumina Brick

Seneca 60 P

Burned, high alumina brick

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Burned, high alumina brick

Wet Mortar

Super Adamant TR

SUPER ADAMANT is a wet ready-mixed high alumina based bonding mortar available in either trowel or dipping consistencies. SUPER ADAMANT has a maximum recommended service temperature of 3000oF. The product has excellent slag resistance, and its low iron content makes it ideal for reducing atmospheres. It has the same smooth working characteristics built into all RESCO mortars and has been used successfully in blast furnaces, hot metal mixers, electric furnace roofs, soaking pits, stopper rods, ladles, and other applications where severe conditions exist.

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Low Cement Castable

Vibrocast 2800

VIBROCAST 2800 is an economical 2800°F low cement castable designed to yield high fired strengths at maximum density. This product should be installed by vibration casting methods only.

PDS SDS

VIBROCAST 2800 is an economical 2800°F low cement castable designed to yield high fired strengths at maximum density. This product should be installed by vibration casting methods only.

Low Cement Castable

Vibrocast 3000

VIBROCAST 3000 is an economical, Low Cement, 45% Alumina castable that can be installed by vibration cast methods only.

PDS SDS

VIBROCAST 3000 is an economical, Low Cement, 45% Alumina castable that can be installed by vibration cast methods only.

Low Cement Castable

Vibrocast 50PC

VIBROCAST 50PC is a Pumpable, Low Cement, 45% Alumina castable that can be installed by vibration casting, pumping, and shotcreting methods. It offers excellent resistance to alkalis and requires substantially less vibration than standard low cement castables.

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Low Cement Castable

Vibrocast 60-5SC PC

VIBROCAST 60-5 SiC PC is a 60% alumina, mullite based, low-cement castable designed to provide low linear change and high fired strengths. This material will withstand severe high temperature corrosive and erosive environments. It has a 5% SiC addition. This castable can be installed by vibration cast, pumpcasting, and shotcreting methods.

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Low Cement Castable

Vibrocast 60PC

VIBROCAST 60PC is a Pumpable, Low Cement, 60% Alumina castable based on a mullite aggregate, that can be installed by vibration cast, pumping, and shotcreting methods.

PDS SDS

VIBROCAST 60PC is a Pumpable, Low Cement, 60% Alumina castable based on a mullite aggregate, that can be installed by vibration cast, pumping, and shotcreting methods.

Low Cement Castable

Vibrocast 60Z PC

A 60% alumina, low cement castable containing zircon. This product can be installed using vibration casting, pumping, and shotcrete installation methods.

PDS SDS

A 60% alumina, low cement castable containing zircon. This product can be installed using vibration casting, pumping, and shotcrete installation methods.

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