Copper & Nickel
Resco Products is a leading manufacturer of refractory products to produce copper/nickel. Resco offers a wide array of products. Refractory material ranging from refractory brick to castable formations capable of withstanding intense temperatures. Resco products have high oxidation resistance, chemical resistance to copper oxide, and molten copper.
Refractories for the Copper Industry
- Copper Ore Roasters: Rescocast 15 is recommended in casting hearths. Rescocast 15GM is recommended for gun placement in fluidized bed roasters sidewall and dome linings.
- Electric Smelting Furnace: Super duty Patriot brick recommended for green feed furnaces
- Reverberatory Smelting Furnaces: Krilex products are recommended for their corrosion resistance, low porosity, and permeability to resist penetration and alteration
- Top Blown Rotary Converters (TBRC): Nucon 60 and Krilex 621-2 are recommended in the upper portion of the vessel. Providing good corrosion resistance.
- Flash & Continuous Smelting Furnace: Typically requiring higher quality refractories like Direct-bonded, pre-reacted 50-60% MgO basic brick. Krilex 50 CU and Krilex 621-2 are recommended
- Copper Converters: Environment contains intermediate to high-temperature thermal cycling and a very corrosive slag of iron oxide. Recommended refractory for the tuyere line area and the remaining portion is Krilex 50 CU and Krilex 621-2. These refractories are high purity direct bonded 50-60% MgO.
- Refining Furnaces: Nucon 60 provides low porosity, low permeability, and medium resistance to chemical corrosion. For better results, Krilex 50 CU or Krilex 621-2 are recommended.
RELATED PRODUCTS
Dry Mortar
Alutab
ALUTAB® is a high purity, 85% alumina mortar compatible with 70%, 80%, and 90% alumina brick. It is designed for use under the most severe conditions where high refractoriness, good bond strength, and resistance to attack by molten metal and slag are the prime requirements. It is air-setting with a 3400°F service temperature limit.
ALUTAB® is a high purity, 85% alumina mortar compatible with 70%, 80%, and 90% alumina brick. It is designed for use under the most severe conditions where high refractoriness, good bond strength, and resistance to attack by molten metal and slag are the prime requirements. It is air-setting with a 3400°F service temperature limit.
Basic Monolithics
CP-40 Castable
Chrome Magnesite Castable that can be cast or rammed
Magnesia Brick
CRB-20
Burned, Fused Grain, Chrome Magnesite Brick, Mag Chrome, Mag-Chrome
Low Cement Castable
EZ Cast 3400
EZ CAST® 3400 is a self-flowing, 99% alumina, low cement castable for applications up to 3400°F. It has low porosity and low permeability without a sacrifice in thermal shock resistance. This product is not recommended for pumping.
Low Cement Castable
EZ Cast 34-10
EZ CAST® 34-10 is a high purity, cement-bonded, alumina-chrome castable that contains 10% chromic oxide. This castable can be used in severe slagging conditions and high temperatures. EZ CAST® 34-10 can be installed using vibration casting, pumping, and shotcreting methods. When shotcreting, RESCO SC-1 is the recommended shotcrete activator.
EZ CAST® 34-10 is a high purity, cement-bonded, alumina-chrome castable that contains 10% chromic oxide. This castable can be used in severe slagging conditions and high temperatures. EZ CAST® 34-10 can be installed using vibration casting, pumping, and shotcreting methods. When shotcreting, RESCO SC-1 is the recommended shotcrete activator.
Low Cement Castable
EZ Cubed 56SCPC
EZ CUBED® 56SCPC is a Low Cement, Silicon Carbide-based castable. This product can be installed by vibration cast, pumping or shotcreting methods.
Dry Mortar
GRFG Mortar
GRFG MORTAR is a dry, air-setting basic mortar containing fused magnesia-chrome aggregate and can be applied by troweling or dipping consistencies. This basic mortar features excellent resistance to aggressive basic slags.
Low Cement Castable
Kricon 34-10
KRICON® 34-10 is a chromia-containing, tabular alumina-based castable. The 10% chromia addition makes this low cement product ideal for high wear areas attacked by slags by improving volume stability and reducing the tendency for the formation of shrinkage cracks at very high temperatures. It can be used in steel, copper, and other applications requiring excellent corrosion resistance. This castable should be installed using vibration casting methods.
KRICON® 34-10 is a chromia-containing, tabular alumina-based castable. The 10% chromia addition makes this low cement product ideal for high wear areas attacked by slags by improving volume stability and reducing the tendency for the formation of shrinkage cracks at very high temperatures. It can be used in steel, copper, and other applications requiring excellent corrosion resistance. This castable should be installed using vibration casting methods.
Low Cement Castable
Kricon 34-5
KRICON® 34-5 is a chromia-containing, tabular alumina-based castable. The 5% chromia addition makes this low cement product ideal for high wear areas attacked by slags by improving volume stability and reducing the tendency for the formation of shrinkage cracks at very high temperatures. It can be used in steel, copper, and other applications requiring excellent corrosion resistance.
KRICON® 34-5 is a chromia-containing, tabular alumina-based castable. The 5% chromia addition makes this low cement product ideal for high wear areas attacked by slags by improving volume stability and reducing the tendency for the formation of shrinkage cracks at very high temperatures. It can be used in steel, copper, and other applications requiring excellent corrosion resistance.
Low Cement Castable
Kricon CCM-30
KRICON® CCM 30 is a high purity chromia-containing, tabular alumina-based castable. The 30% chromia addition makes this low cement product ideal for high wear areas attacked by slags by improving volume stability and reducing the tendency for the formation of shrinkage cracks at very high temperatures. This castable should be installed using vibration casting methods.
KRICON® CCM 30 is a high purity chromia-containing, tabular alumina-based castable. The 30% chromia addition makes this low cement product ideal for high wear areas attacked by slags by improving volume stability and reducing the tendency for the formation of shrinkage cracks at very high temperatures. This castable should be installed using vibration casting methods.
Dry Mortar
Larcobond
A volume stable refractory mortar with good water retention and workability. Suitable for dipping or troweling.
Wet Mortar
Larcobond AS
LARCOBOND AS is an dry, air-setting chrome mortar that has good workability and water retention. This mortar is suitable for dipping and trowelling
Basic Monolithics
PermaCast FG Ram Cast
PermaCast™FG is a low silica, volume stable, magnesia-chrome ramming mix highly resistant to basic slags. It is produced from fused magnesia-chrome grain and is recommended for a wide variety of high temperature applications which require excellent corrosion resistance. Product maintains its high strength throughout a wide temperature range.
PermaCast™FG is a low silica, volume stable, magnesia-chrome ramming mix highly resistant to basic slags. It is produced from fused magnesia-chrome grain and is recommended for a wide variety of high temperature applications which require excellent corrosion resistance. Product maintains its high strength throughout a wide temperature range.
Basic Monolithics
PermaCast FG-GM
PermaCast™FG-GM is a low silica, volume stable, magnesia-chrome gunning mix highly resistant to basic slags. It is produced from fused magnesia-chrome grain and is recommended for a wide variety of high temperature applications which require excellent corrosion resistance. Product maintains its high strength throughout a wide temperature range. Sizing and bonding system designed for minimum rebound when applied through nozzle mix gunning equipment.
PermaCast™FG-GM is a low silica, volume stable, magnesia-chrome gunning mix highly resistant to basic slags. It is produced from fused magnesia-chrome grain and is recommended for a wide variety of high temperature applications which require excellent corrosion resistance. Product maintains its high strength throughout a wide temperature range. Sizing and bonding system designed for minimum rebound when applied through nozzle mix gunning equipment.
Basic Monolithics
PermaCast FG-GM DS
PERMANENTE FG-GM DS is a dust suppressed, basic gunning mix containing a fused magnesia-chrome grain and is formulated for use against aggressive basic slags. This product is installed by conventional gunning only.
Basic Monolithics
PermaCast FG-HS
PermaCast™FG-HS is a volume stable, magnesia-chrome ramming mix highly resistant to basic slags. It is produced from fused magnesia-chrome grain and is recommended for a wide variety of high temperature applications which require excellent corrosion resistance. Product maintains its strength throughout a wide temperature range.
PermaCast™FG-HS is a volume stable, magnesia-chrome ramming mix highly resistant to basic slags. It is produced from fused magnesia-chrome grain and is recommended for a wide variety of high temperature applications which require excellent corrosion resistance. Product maintains its strength throughout a wide temperature range.
Low Cement Castable
Permacon 95
PERMACON® 95 is an ultra-low cement, 95% alumina castable, designed for severe service conditions at temperatures up to 3300°F. It offers superior resistance to spalling, cracking, impact, and abrasion; and greater resistance to chemical attack than low cement or conventional castables.
Plastic
Resco Tappers Clay
RESCO TAPPERS CLAY is a heat set, clay-based mix for tapholes that is used primarily in the nickel and copper smelters.
Alumina Brick
Seneca 80XD
Burned, high alumina brick
Pre-Cast Shapes
Uniform 80-15SC 4%304
Pre-Cast Shapes
Uniform V 70-15SCPC 1.5%HCA
Low Cement Castable
Vibrocast 70-15 SCPC
VIBROCAST 70/15SCPC is a pumpable, low-cement 70% alumina castable that contains 15% silicon carbide, which is designed to give minimum porosity and linear change with maximum density and good strengths. This material will withstand the severe high temperature corrosion and erosion that are common in today’s Metals Industry. This product can be installed by vibration casting and pumpcasting methods.
VIBROCAST 70/15SCPC is a pumpable, low-cement 70% alumina castable that contains 15% silicon carbide, which is designed to give minimum porosity and linear change with maximum density and good strengths. This material will withstand the severe high temperature corrosion and erosion that are common in today’s Metals Industry. This product can be installed by vibration casting and pumpcasting methods.
Low Cement Castable
Vibrocast 70M
VIBROCAST 70M is an economical, low cement 70% alumina with good cast density and high strengths formulated to withstand high temperatures. This product should be installed by vibration casting methods only.